Other manufacturers such as Toyota (Yaris) and Honda (Fit) manufacture their subcompacts abroad to take advantage of lower labor costs. GM assembles US market Sonics at the Orion Assembly Plant, making the Sonic the only subcompact assembled in the US. ![]() The ranking rates cars based on how much of their parts are produced within the US. The Sonic ranks among the most American-made cars, according to the 2020 American-made Index. However, it opted to reopen the hitherto idling Orion Assembly in 2011 to build Sonics in the United States. GM had also considered importing the Sonic into the US from China. ![]() Previously, GM manufactured subcompacts for the US market in South Korea or in Mexico due to cheaper labor costs. Market Produced in the U.S.?Įvery Chevrolet Sonic sold in the United States is manufactured at the GM Orion Assembly Plant in Michigan. Past production of the Sonic has taken place at the following locations: Rayong, Thailand, and Nizhny Novgorod Oblast, Russia. Other production locations include Ramos Arizpe, Mexico Bupyeong-gu, Incheon, South Korea and Yantai, Shandong Province, China. In the USA, Sonic manufacturing occurs at the Orion Assembly Plant in Orion Township, Michigan, USA. The Chevrolet Sonic is assembled all over the world at different GM plants.
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